OthTech Solutions
BOM & work orders

BOM and work order software for small manufacturers

Write down what goes into each product once. When a work order is done, the raw material comes out of stock, the finished goods go in, and you know what each unit cost in material.

For garment and textile units, food processing, packaging and printing, furniture makers and small engineering workshops.

  • Bills of materials
  • Work orders
  • Cost per unit built
Workers at sewing machines on a small factory floor

Bill of materials

3-tier steel tiffin

  • Steel tier × 3Godown A2,400in stock
  • Lid × 1Godown A900in stock
  • Clip set (imported) × 1Godown A650in stock
  • Carry handle × 1Godown A800in stock

Work order WO-0142

0 / 480 units

PlannedDraft

Components drawn from Godown A

Godown A · Shelf 1

Steel tier

Lid

Godown A · Shelf 2

Clip set

Carry handle

TiffinTiffinTiffinTiffinTiffinTiffinTiffinTiffinTiffinTiffinTiffinTiffin

Finished goods +0

  1. BOM
  2. Draw
  3. Build
  4. Cost
On the shop floor

Components out, finished goods in, at what they cost

A work order draws each component in the bill of materials from its godown, and puts the finished units into stock at the rolled-up cost.

invoice.othtech.com/work-orders/WO-0142

Work order WO-0142

Steel tiffin, 3-tier · 480 units · from Godown A

Planned
ComponentPer unitDrawn
Steel tier3—
Lid1—
Clip set (imported)1—
Carry handle1—
Finished goods0 / 480
Material ₹212.40 · Freight ₹8.60 · Duty ₹13.80Cost per tiffin₹234.80
Drawing components…

BOM · Steel tiffin, 3-tier

Per finished unit

Steel tier
× 3
Lid
× 1
Clip set (imported)
× 1
Carry handle
× 1

Written once, used on every build

Cost per tiffin

Rolled up from WO-0142

Material
₹212.40
Freight
₹8.60
Customs duty
₹13.80
Unit cost
₹234.80

480 units · ₹1,12,704 into stock

Illustration · sample names and numbers

From recipe to finished stock

The same four things every small unit tracks on paper or in a spreadsheet, kept in one place with your stock.

Bill of materials

Name the finished product and list each component with the quantity one unit uses.

Work orders

Plan a run for a quantity of a product, start it, and complete or cancel it.

Assembly

Building draws the components out of stock and puts finished goods in, in one step.

Rolled-up cost

Finished goods come into stock at the average cost of the material that went into them.

The working

What 480 tote bags cost in material

The bill of materials for one bag is 0.5 m of canvas, 1.2 m of webbing, 0.1 of a thread spool and one woven label. Work order WO-0142 is for 480 bags.

On completion, 240 m of canvas, 576 m of webbing, 48 spools and 480 labels come out of the godown, each at its average cost. The ₹50,160 total is divided by 480, so the bags go into stock at ₹104.50 each.

  • Quantities multiplied out for the whole run
  • Stock checked for every component first
  • Average cost of each component
  • Cost per unit saved with the build

WO-0142 · 480 tote bags

Components drawn from the main godown

Canvas · 240 m @ ₹160/m
₹38,400.00
Cotton webbing · 576 m @ ₹15/m
₹8,640.00
Thread · 48 spools @ ₹40
₹1,920.00
Woven label · 480 @ ₹2.50
₹1,200.00
Material for 480 bags
₹50,160.00
Cost per bag₹104.50

Illustration · sample numbers

On the shop floor

Every run from planned to done

Work orders move through the same few steps, and the dashboard shows what is open and what material is short.
  • Planned

    Raise a work order for a product, a quantity and the godown it builds in, with a note for the floor.

  • In progress

    Start it when the job goes on the machines, so everyone can see what is running.

  • Completed

    Complete it to draw the components and add the finished goods to stock at their cost.

  • Cancelled

    Cancel a run that will not go ahead. Nothing moves in stock.

On the manufacturing dashboard

  • Open work orders, the ones in progress first
  • Components short for open work orders
  • Units built this week and their value at cost
  • Stock value across your godowns
Around production

The rest of the business, in the same place

  • Raw material and finished goods

    One stock list for both, by godown, with reorder points on the material you buy often.

  • Shortfall before you start

    See what to buy for open work orders and raise purchase orders to your suppliers.

  • Sell what you built

    Bill finished goods on GST invoices, with the material cost of each build on record.

Set up your unit in a day

  1. 01

    Choose Manufacturing at signup

    Your workspace opens with bills of materials and work orders in the menu.

  2. 02

    Add your items

    Add raw material and finished products, and bring in your opening stock with its cost.

  3. 03

    Write the BOMs

    For each finished product, list the components and the quantity one unit uses.

  4. 04

    Run work orders

    Plan a run, start it and complete it when the goods are made. Stock and cost update on their own.

Components are drawn from, and finished goods added to, the one godown chosen on the work order. The unit cost covers material only; labour and overheads are not added. A work order is completed in full, so part-completion and scrap are not recorded yet.

Questions

Questions about BOMs and work orders

Something not covered here? Call or WhatsApp us and you'll speak to the people who build the product.

A list of the components and the quantity of each that goes into one unit of a finished product. For a tote bag that might be 0.5 m of canvas, 1.2 m of webbing, a tenth of a thread spool and one label.

The components for the full quantity are taken out of stock, the finished goods are added to stock, and an assembly record is saved with the cost per unit. The work order is marked completed.

Each component is costed at the weighted average cost of the stock you have received, multiplied by the quantity used. The total is divided by the number of units built, so every finished unit carries its material cost.

The build stops before anything moves and tells you which component is short, how much is in the godown and how much is needed. The dashboard also lists components to buy for your open work orders.

Yes. Use Assemble on the Manufacturing page to build a quantity straight away, for example when you have already made the goods and only need the stock and cost recorded.

No. It covers bills of materials, work orders and assembly for small units. It does not do capacity planning, machine scheduling or labour costing.

Cost your next production run properly

Start a 14-day free trial, write a bill of materials and complete a test work order. No card needed.

  • 14 days free
  • BOMs and work orders
  • Cost per unit built
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